ESCAPE approach for the sustainability evaluation of spent lithium-ion batteries recovery: Dataset of 33 available technologies

Recovering critical raw materials from end-of-life batteries is mandatory to limit the need of virgin resources in the long-term. However, most of the recycling of lithium-ion batteries (LIBs) technologies are still in an infancy stage. As a result, to date, only few studies focus on Life Cycle Assessment (LCA) of the proposed processes, presenting limited results. This paper reports the methodology and data resulting from sustainability evaluation of 33 different technologies for spent LIBs recovery, on the basis of the availability of information, identified in literature. The ESCAPE (standing for Evaluation of Sustainability of material substitution using CArbon footPrint by a simplified approach) method is based on the use of only two parameters: the embodied energy and the carbon footprint. These parameters are calculated for all the process steps of each technology. Using the ESCAPE approach, the data about energies and emissions associated with the electricity consumption for thermal and mechanical treatments and chemicals and water use are calculated for all the 33 selected technologies, referring to a recent work (Fahimi et a., 2022), which only presents the results. In addition, ESCAPE tool is used to evaluate and discuss the parameters that can affect the technologies sustainability, to better highlight the most onerous and impactful steps of each technology. Then, this paper also shows that ESCAPE approach allows to propose some strategies to improve the recovery processes, with the aim to support eco-design.